Time For A New Workbench | Nicholson Workbench Part 2

I had planned on getting part 2 of the Nicholson workbench walkthrough out sooner, but this little thing called summer got in the way a bit. Anyway… Enjoy!

Here is The Wood Whisperer episode demonstrating flattening a bench using a router… http://www.thewoodwhisperer.com/videos/flattening-workbenches-and-wide-boards-with-a-router/

Glen Huey’s Popular Woodworking video on dog holes using a router http://youtu.be/fKMYD8jYWWQ

Time For A New Workbench | Nicholson Workbench Part 1

I mentioned back in my New Year’s post that I intended to build a new workbench this year. What I had was not impossible, but not ideal either. I was always able to cobble together a solution to get a workpiece held in place, but it would cost more time in setup. Once it was in place, any sort of hand tool work would cause the bench to wobble and at times slide on  the floor.

When deciding on what type of bench I would build, I had a few things in mind:

  • The workbench should follow the basic rule of being a three dimensional clamping surface. Legs should be flush with the aprons (as outlined in Christopher Schwarz’s Workbenches: From Design & Theory to Construction & Use).
  • Economical. A workbench build can cost very little, or a relatively large amount of money. On the more expensive bench builds, one can easily spend $1400 or more between materials and vise hardware, which is perfectly fine for folks where that fits their budget. I firmly believe though that there is a bench that is suitable for just about any budget.
  • Flexible. By this, I mean a style that if you don’t follow specific plans to the letter, but take the overall idea and make it your own, you can come up with a bench that will suit your needs.
  • Heavy enough to not slide or move when doing hand tool work.

So what I chose was a Nicholson style bench, also known as an English joiner’s bench. Like the Roubo, it is a “clean slate” type of bench that allows for many different configurations of vise hardware and placements.  One of the characteristics of the Nicholson is that it can be made of construction grade lumber, which gives it a bit of an edge in the “Economical” department. For my bench, I went with douglas fir. Doug fir is more easily found than Southern Yellow Pine in construction grade lumber in my area. It’s tougher than the typical spruce construction grade stuff at the big box stores in the Northeast, but still softer than most furniture grade woods. I’d rather my bench get a ding, than my workpiece. While I built this bench, I took some video, and a bunch of pictures that I summarized in the “part 1” video above… So enough reading and now time for more viewing… check out the video! Thanks for watching!

The Rack | Lumber Storage Rack

I now have a new, much improved wood storage solution. Before I had wood sitting on sawhorses in the basement, that was taking up a large amount of space, which is now freed up for more useful things. As I mention in the video, this wood rack is based on The Wood Whisperer “Racking My Brain”, Episode 144.

I also want to thank Marc, Matt, and Shannon for taking my question about wood storage location back on Wood Talk Online Episode 83 (Yes, I planned on this that long ago, and just got around to building this recently…). I was hoping the garage would be a suitable location, since I could then reclaim space in the basement shop. As it turns out, it’s also a better location due to the increased air flow.

The Dove’s Long “Tale” | Lessons Learned About Sliding Dovetails

Finally Episode 2! As I mentioned in previous posts, I’ve been working on a puja table for a friend of mine. I have not filmed much of the process since I’ve already been working on it for a while and while he’s been very patient, I do want to get it to him as soon as possible. The legs are joined to the top of the table with sliding dovetails that are 12 1/2″ long and visible from both sides. I did find there was some interest when I posted a picture online of the first sliding dovetail, so I decided to capture some video of the second one. I did run into some technical difficulties with the filming, so as I explain in the video, I apologize for any quality and issues with the content being a bit disjointed. But I do hope that folks will still find some value to the content. I don’t claim to use the most orthodox method here, but it worked for me, and as I’ve seen with much woodworking content, there is more than one way to get a task done.

Video Introduction & Shop Tour

After doing a couple of “alpha” test videos with the Narex chisel videos I did, I thought it would be cool to start adding video content more consistently to The Wood Lab blog. Here is the introduction to this video series, and then cap it off with a tour of my shop! Let me know what you think!

Narex Chisel Set Unboxing & Test Drive – Part 2

I finally got some supplies to start flattening and sharpening the Narex Chisels I got from Lee Valley a while back. So here is part 2 of the test drive where I compare a tuned up chisel to one of the ones untouched out of the box. I’ll also over go over some of my sharpening setup. Thanks to Kari Hultman and Mike Morton for the info they provided me recently regarding my waterstone!

FYI – Lie-Nielsen’s YouTube that I mention in the video is back online here under their new account. Their sharpening guide can be found here.

Narex Chisel Set Unboxing & Test Drive – Part 1

I recently received the seven piece set of Narex chisels on sale currently at Lee Valley. Over on thewoodwhisperer.com site, Marc recently did a video of his sharpening system. I commented on the post saying it was timely since I was expecting my shipment of these chisels. He replied back that lots of folks were inquiring about these chisels, and was interested in my thoughts on them. Given that, I thought this would be a good opportunity to do an “unboxing & test drive” video. Enjoy!